100 AMP ALTERNATOR REPLACEMENT

TM 9-2320-366-20-3

Section II. MAINTENANCE PROCEDURES

7-2. 100 AMP ALTERNATOR REPLACEMENT

This task covers:

a. Removal

c. Follow-On Maintenance

b. Installation

INITIAL SETUP

Equipment Conditions

Materials/Parts

Dispenser, Pressure Sensitive Adhesive Tape

Batteries disconnected (para 7-57).

Alternator belts removed (para 7-3).

Nut, Self-Locking (Item 153, Appendix G)

Tape, Insulation, Electrical (Item 68, Appendix D)

Tools and Special Tools

Ties, Cable, Plastic (Item 69, Appendix D)

Tool Kit, Genl Mech (Item 46, Appendix C)

Vise, Machinist (Item 48, Appendix C)

Caps, Vise Jaw (Item 4, Appendix C)

Personnel Required

(2)

Wrench, Torque, 0-175 lb-ft (Item 58, Appendix C)

Wrench, Torque, 0-200 lb-in. (Item 59, Appendix C)

Socket Set, Socket Wrench (Item 36, Appendix C)

a. Removal.

NOTE

Tag wires and connection points prior to

disconnecting.

(1)

Remove screw (1), lockwasher (2), terminal lug TL5

(3), washer (4), and ground strap (5) from alternator

(6).

(2)

Position washer (4), lockwasher (2), and screw (1) on

(3)

Lift dust boot (7) on terminal lug TL60 (8).

(4)

Remove self-locking nut (9), washer (10), terminal

lug TL60 (8), and two washers(11) from alternator

(6).

(5)

Position two washers (11), washer (10), and self-

locking nut (9) on alternator (6).

Change 2

7-5