Section III. CRANKCASE, BLOCK, AND CYLINDER HEAD

TM 9-2320-211-34-2-1

Section III. CRANKCASE, BLOCK, AND CYLINDER HEAD

2-6. CYLINDER HEAD REMOVAL, REPAIR, AND REPLACEMENT.

TOOLS:

N o special tools needed

SUPPLIES:

S e a l a n t , MIL-S-7916B

G a s k e t and preformed packing set pn 5702677

G a s k e t set, turbocharger to exhaust

P E R S O N N E L : One

T r u c k parked, engine off, handbrake set.

EQUIPMENT CONDITION:

P r e l i m i n a r y Procedures.

(1)

O p e n hood and engine side panels. Refer to TM 9-2320-211-10.

Disconnect battery ground cable. Refer to TM 9-2320-211-20.

(2)

D r a i n cooling system.

R e f e r to TM 9-2320-211-20.

(3)

(4)

Remove fuel injector tubes. Refer to TM 9-2815-210-34.

(5)

Remove turbocharger assembly. Refer to TM 9-2815-210-34.

R e m o v e cylinder head water outlet manifold. Refer to TM 9-2815-210-34.

(6)

R e f e r to para 2-24.

(7)

R e m o v e intake and exhaust manifolds.

Remove engine breather tube. Refer to TM 9-2320-211-20.

(8)

R e m o v e manifold flame heater assembly.

(9)

R e f e r to TM 9-2320-211-20.

(10) Remove valve covers and gaskets. Refer to TM 9-2320-211-20.

(11) Remove rocker arm assembly. Refer to para 2-15.

(12) Remove fuel injector assemblies. Refer to TM 9-2815-210-34.

( 1 3 ) R e m o v e engine lift and radiator support. Refer to TM 9-2320-211-20.

( 1 4 ) R e m o v e pushrods. Refer to para 2-14.