Chapter 5. FINAL ASSEMBLY

TM 9-2815-210-34-2-2

CHAPTER 5

FINAL ASSEMBLY

Section I. SCOPE

5-1. EQUIPMENT ITEMS C O V E R E D . T h i s c h a p t e r g i v e s i n s t r u c t i o n s to assemble the

engine components into a f i n a l assembly.

A l l equipment i t e m s are covered in this

5-2. EQUIPMENT ITEMS NOT COVERED.

chapter.

ASSEMBLY OF ENGINE ASSEMBLY

Section II.

NOTE

T h i s procedure is the same for all engine models

except where noted.

TOOLS:

R i n g compressor, pn C-10899159

- D i n - p e r pulley locator (fabricated locally)

O i l pressure regulator valve adapter (fabricated locally)

Pilot bolt (fabricated locally)

C y l i n d e r head nut wrench, pn D-10951485

E n g i n e transport stand, NSN 4910-00-338-6673

E n g i n e maintenance stand, NSN 4910-00-795-0189

SUPPLIES:

A n t i - s c u f f lubricant, Lubrizol 1060 or Texaco TLA111

S e a l i n g compound, type II, MIL-S-45180

L u b r i c a t i n g oil, ICE, OE/HDO 30, MIL-L-2104

C y l i n d e r head gasket (2)

S e a l a n t , MIL-S-7916

C r a n k s h a f t rear oil seal

C r a n k s h a f t rear oil seal housing gasket

L u b r i c a t i n g oil, ICE, OE/HDO 10, MIL-L-2104

F l y w h e e l housing-to-crankcase gasket

I n t a k e and exhaust manifold-to-cylinder head gasket (2)

Thermostat housing-to-cylinder head gasket

Oil pressure regulator valve housing-to-crankcase gasket

Injector

pump

adapter-to-crankcase

gasket

O i l cooler gasket and preformed packing set

Cylinder head breather tube adapter-to-cylinder head

c o v e r s gaskets (2)

H y d r a u l i c pump-to-crankcase gasket

O i l drain gasket

O i l inlet adapter gasket

Turbocharger-to-exhaust manifold gasket

I n t a k e elbow flame heater spark plug gasket

S t a r t e r mounting gasket (engine LDS 465-2)

S t a r t e r mounting gasket set

PERSONNEL:

Two

A l l engine components cleaned and ready for assembly

EQUIPMENT CONDITION:

5-1