100 AMP VOLTAGE REGULATOR REPLACEMENT

TM 9-2320-366-20-3

7-5. 100 AMP VOLTAGE REGULATOR REPLACEMENT

This task covers:

a. Removal

c. Follow-On Maintenance

b. Installation

INITIAL SETUP

Equipment Conditions

Materials/Parts

Cab raised (TM 9-2320-366-10-1).

Dispenser, Pressure Sensitive Adhesive Tape

Batteries disconnected (para 7-57).

Lockwasher (2) (Item 104, Appendix G)

Nut, Self-Locking (Item 143, Appendix G)

Tools and Special Tools

Tool Kit, Genl Mech (Item 46, Appendix C)

Nut, Self-Locking (Item 144, Appendix G)

Wrench, Torque, 0-200 lb-in. (Item 59, Appendix C)

Sealing Compound (Item 59, Appendix D)

Socket Set, Socket Wrench (Item 34, Appendix C)

Tape, Insulation Electrical (Item 68, Appendix D)

Tie, Cable, Plastic (Item 69, Appendix D)

a. Removal.

NOTE

Tag wires and connection points prior to

disconnecting.

(1)

Lift dust boot (1) on terminal lug TL35 (2).

(2)

Remove self-locking nut (3), washer (4), and terminal

lug TL35 (2) from voltage regulator (5). Discard self-

locking nut.

NOTE

Perform steps (3) and (4) on vehicles

equipped with alternator P/N N1506-1

(12420852).

(3)

Lift dust boot (6) on terminal lug TL110 (7).

(4)

Remove self-locking nut (8), washer (9), and terminal

lug TL110 (7) from voltage regulator (5). Discard

self-locking nut.

Change 2