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TM 9-2320-366-20-3
7-2. 100 AMP ALTERNATOR REPLACEMENT (CONT)
b. Installation.
(1) Remove self-locking nut (1) and washer (2) from
(2) Position key (4) and pulley (5) on alternator (3) with
washer (2) and self-locking nut (1).
CAUTION
Alternator pulley must be positioned in a vise
equipped with vise jaw caps when tightening
self-locking nut. Failure to comply may result
in damage to equipment.
(3) Position pulley (5) in vise.
(4) Tighten self-locking nut (1) to 120 lb-ft (163 N m).
(5) Remove pulley (5) from vise.
WARNING
Alternator weighs approximately 50 lbs
(23 kgs).  The aid of an assistant is
required to install alternator. Failure to
comply may result in injury to personnel.
NOTE
Step (6) requires the aid of an assistant.
(6) Position alternator (3) on support bracket (6) with washer
(7), screw (8), and self-locking nut (9).
(7) Position washer (10), screw (11), washer (12) and nut
(13) on alternator (3).
(8) Tighten nut (13) to 18-22 lb-ft (24-30 N m).
(9) Tighten self-locking nut (9) to 44-56 lb-ft (60-76 N m).
7-8

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