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TB 43-0002-86
SECTION III. TECHNICAL INSPECTION
3-1. Procedures. Support maintenance organizations and activities are responsible for performing the tech-
nical inspections incident to repair or evacuation of items listed in this bulletin. Technical inspections are to be
made by a qualified individual with Military Occupational Specialty (MOS) or job classification specific to the
item being inspected. Inspections will be performed in accordance with equipment maintenance and service-
ability standards applicable to the maintenance level performing the repair. The results of the technical in-
spection will:
a. Determine if the unserviceable condition is the result of other than fair wear and tear; ensure
components have not been removed; and inform owning unit of need to assess liability as necessary.
b. Determine the extent of the maintenance effort required to restore the item to prescribed condi-
tions of serviceability.
c. Classify the item as economically or not economically repairable with correct condition code.
d. Provide for verification of items with condition code P (unserviceable, materiel classified by in-
spection); or H (unserviceable, condemned).
3-2. Forms. Results of technical inspections will be recorded on the following appropriate forms. The appro-
priate form will reflect each applicable cost element and the total estimated cost of repair. The expenditure
limit will be included to compare the estimated cost and to make a determination as to repair or disposition
instructions on preparation of DA Form 2404 and DA Form 2407 are found in DA PAM 738-750. Instructions
on preparation of DA Form 461-5 and DA Form 2590 are found in TB 43-0140 and TB 43-0217. DA Form
461-5 will be required if item listed in this TB is mounted on a transport vehicle not managed by U.S. Army
Tank-Automotive Command (TACOM).
DA Form 461-5 (Vehicle Classification Inspection)
DA Form 2404 (Equipment Inspection and Maintenance Work Sheet)
DA Form 2407 (Maintenance Request)
DA Form 3590 (Request for Disposition or waiver)
SECTION IV. COMPUTATION OF REPAIR COST ESTIMATE
4-1. Repair Cost Fstimates. Repair costs are based on all costs necessary to return materiel to serviceable
condition at the authorized level of maintenance which undertakes the repairs. If repairs are determined to be
within the scope of support maintenance, serviceability standards applicable to the level concerned will be
used to determine work required. The expense for operating maintenance (unit maintenance described in ap-
propriate TM or commercial manual) will not be included in cost estimate when being repaired and returned to
user. The repair cost estimate is derived from the total cost of the following elements.
a. Direct labor (military and civilian), excluding initial inspection costs, includes all labor which can
be specifically identified with repair. Direct labor rates which apply to the total man-hours estimated are
obtained as indicated by procedures in paragraph 4-2a.
b. Direct materials include all repair parts, components and assemblies directly applied during the
repair program. Cost of parts will be the AMDF price, except where local repair programs are already in
effect. Use an estimated cost if materiel is required from local source or needs to be fabricated. Estimate
cost against the price of a like item.
c. Indirect or overhead costs include cost of operating the shop and administrative expense charge-
able to the activity or operation.
d. Contractual Services. All costs for contracted services will be included whether the services will
be for complete repairs or for a small portion of total repairs. Estimate will be from contract documents or
expected cost.
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